What is the needle pitch adjustment range of a fully automatic quilting machine?
Release Time:
22 Aug,2024
In the quilting process, fully automatic quilting machines play a key role, and the adjustment of needle spacing is a crucial functional feature.
Firstly, there are certain differences in the needle pitch adjustment range of fully automatic quilting machines of different models and brands. Generally speaking, the needle pitch adjustment range of common fully automatic quilting machines can range from a few millimeters to tens of millimeters. Some advanced equipment can even achieve finer needle pitch adjustment to meet various complex sewing needs.
When the needle spacing is small, that is, the distance between each needle is relatively short. In terms of stitching effect, it will present very tight stitching lines. This tight needle spacing makes the quilted patterns more delicate and exquisite, especially suitable for quilted products that require high-precision details, such as high-end bedding or exquisite home decorations. For product quality, a tight needle spacing can enhance the firmness of the connection between fabrics, making the filler more stably fixed between fabrics and less prone to displacement. At the same time, using small needle spacing quilting on some thinner fabrics can avoid fabric stretching and deformation caused by excessive needle spacing, ensuring the flatness and overall aesthetics of the product.
However, small needle spacing is not without its drawbacks. Due to the increased frequency of needle punctures, there will be greater friction and pressure on the fabric and stitching during the stitching process, which may accelerate the wear of the fabric, especially for some fabrics with fragile textures. Moreover, smaller needle spacing requires more stitching, which not only increases material costs but may also affect production efficiency as it takes more time to complete the same area of stitching work.
On the contrary, when the needle spacing is large, the stitching lines are relatively sparse. In terms of stitching effect, it will present a more rugged and minimalist style, suitable for products that pursue a natural and casual style, such as certain specific style cushions or curtains. From the perspective of product quality, a large needle spacing can reduce the amount of suture used, lower material costs, and also reduce friction on the fabric, which to some extent extends the service life of the fabric. However, there are also risks associated with large needle spacing. Due to the large needle spacing, the fixing effect of the filling material between fabrics may be relatively weakened. After long-term use or washing, the filling material is prone to displacement or accumulation, which affects the warmth and comfort of the product.
In addition, different product types and applications have varying requirements for needle spacing. For example, for home textile products that require frequent washing, a moderate needle spacing can ensure the firmness of the stitching while minimizing damage to the fabric and improving the durability of the product. For some quilted works with strong artistic sense, designers may flexibly adjust the needle spacing according to creative needs to achieve unique visual effects.
In summary, the needle pitch adjustment range of the fully automatic quilting machine provides a rich selection space for the quilting process. In practical production and application, we need to choose and adjust the needle spacing reasonably based on various factors such as product design requirements, fabric characteristics, cost, and efficiency, in order to achieve the ideal stitching effect and product quality. Only by fully understanding and mastering the adjustment of needle spacing and its impact can fully automatic quilting machines unleash their value and create higher quality quilting products for us.
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