How to ensure continuous and stable bottom line supply system of multi needle shuttleless quilting machine, and avoid bottom line breakage or entanglement?

Release Time:

02 Jul,2024


The stable and continuous bottom line supply system is one of the key factors in ensuring the quality and production efficiency of multi needle shuttleless quilting machines in efficient operation.

The stable and continuous bottom line supply system is one of the key factors in ensuring the quality and production efficiency of multi needle shuttleless quilting machines in efficient operation. To achieve this goal and avoid the problem of bottom line breakage or entanglement, it is necessary to consider and optimize from multiple aspects.
Firstly, high-quality bottom line materials are the foundation. Choosing a bottom line with good toughness, strength, and wear resistance can reduce the risk of fracture caused by tension and friction during high-speed stitching. At the same time, appropriate thread diameter and material can better match the fabric, reducing the possibility of entanglement.
The adjustment of baseline tension is crucial. If the tension is too high, the bottom line is easily stretched or even broken; If the tension is too low, it may cause the bottom line to loosen, making it easy to entangle or form irregular stitching lines. Therefore, accurately adjusting the bottom line tension according to different fabrics and stitching patterns to maintain it within a suitable range is an important step in ensuring stable bottom line supply.
A well-designed bottom line conveyor mechanism is crucial. A reasonable wire path and smooth conveying channel can reduce the resistance and friction of the bottom line during operation. For example, using smooth guide wheels and cable trays, as well as sufficient space to avoid interference between the bottom line and other components, all contribute to the smooth transportation of the bottom line.
Regular maintenance and upkeep should not be ignored. Timely cleaning of debris, wire ends, and dust in the bottom line supply system, checking the wear of components such as guide wheels and wire slots, and performing necessary replacement and maintenance can effectively prevent bottom line problems caused by component aging or damage.
In addition, the operating standards of the sewing machine and the skill level of the operators also have a significant impact on the stable operation of the bottom line supply system. Operators should be familiar with the performance and operation process of the machine, and avoid inappropriate operations during the sewing process, such as too fast sewing speed, sudden start stop, etc., which may lead to unstable bottom line supply.
During the debugging and installation phase of the machine, ensuring that all components of the bottom line supply system are installed correctly and positioned accurately, and conducting sufficient testing and running in, is also an important preliminary work to prevent subsequent bottom line problems.
In short, to ensure the continuous and stable supply system of the bottom line of the multi needle shuttleless sewing machine, and to avoid bottom line breakage or entanglement, it is necessary to comprehensively consider multiple aspects such as the selection of bottom line materials, tension adjustment, conveyor mechanism design, maintenance, operation standards, and installation and commissioning. Only when every step is carefully processed and optimized can the quilting machine perform well and produce high-quality quilted products.

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